Sep 16 2008

Housing R/C delay night shift, Door outer jigs rotation delay… 669L RR substrate NG no inform T/F so file wasted. Due to poor communication
May need panic switch
Jig repair need spot weld and one more person
Inspection T/F: 4.14%
Robot down all night last night due to stand would not pop up

PCI Meeting Sep 15 2008

3E00 no need DI water, not enough DI water to support all Porducts, Pe Jade Suggest to close down bottom nozzles , RO water before 3 tanks about 12 but out 40

No Standard for T/C antistatic airblow,

Antistatic bar start using Fri 12, continune air blow

Rebase parts from F2 quality improved a lot...

Robot shock replacment on Robot 2 on Sat.

Sep 11 2008

Yesterday both Robot broke down, Robot 2 Stand not lift, Thinner not flow
Robot 1 older pins bended, exhurt not working

Mount Yamaha delay, X11J day delay 39 mins
Yamaha 18 mins, 669L plan mistake
Insp T/F 4.61 % Yamaha 73pcs scratch black and white, 2nd round mostly pin hole

301 Lid FP drop due to T/F increase SQ5G convayer speed wipping chemical not complete evaporate, due to mount too slow...

Sep 11 2008

ount 3E00 delay 1 hr ++ due to spray washer pipe broke

3E00 gloss NG 50 pcs. may be paint defect'

Robot error onthe conveyer and rat bit the wire stand wouldn't pop up

3E00 order for this month reduce by 2000.

669L new Jigs no pin hold Arnrest RR and RL y adjust Primary angle to 20 degree

Sep 10 2008

YAMAHA 43 mins + 17 mins FIle adjustmet and adjust weight balance at roller coator
X11C met. 15 mins Backing change
301L Armrest 2 mins
Total 1.21 hrs.

Insp T/F 4.09% defect mostly YAMAHA and 3E00

Insp 2 301L cup needle hole 30 pcs. may be due to Yamaha cut in the middle of Origin production (YAMAHA managment visit)

Door outer paint run

669L Armrest Orange peel

Change washing detergent for dust suit

Sep 9 2008

Yesterday many delay both shift 2 hrs+ , Yamaha defect too much stop prod to later time

Night shift rat cut the wire to robots



Yamaha still have film crack problem, c

FIlm ขาด, Scatch, ยับ and pinhole nearly same percentage...



need to change T/F condition for blue color, will continune testing with New Prod Engineers



Still got paint run 45 pcs. (Blue)



Inspect T/F Day defect 6.32%

669L armrest found plastic crack new location, and there are some barric on edge of parts

PCI Meeting Sep 8 2008

3E00, silver defect , NO metelic dust in RO water tank,,, Normal water OK testing so far OK will test one more time today
Old sray jigs have been taking out of the line

R/C sanding dust, InT/F wipe every piece will test sticky closth wiping before spray washer...

Sat. testing found that parts are clean if continune process but if hold in the cart the dust will accumulate, test include complete cleaning of part at loading point the result are vey good up to 100% FP on No.2